Enhanced Cleaning Efficiency
The first reason to have an ionized air rinser as part of your bottling line ifs there cleaning power. Though ionized air rinsers replace old water-based rinsers, they still works similarly by strongly blasting ionized air to eradicate the dust, debris, and other impurities from bottles as they prepare to be filled. It is a very powerful method and can generally experience up to 90.9% particle removal efficiency. This ionization removes the static charge of the induced air leaving the bottle causing the particles to stick to the surface of the bottle before being rinsed off by the ionized air.
Lower Water and Chemical Usage
In today's production facilities, environmental sustainability is a major part of the concern. Streamtec An ionised air rinser -mplementation of an Ionised Air rinser will reduce water and chemical cleaning and therefore the wast and waste traitement cost. Using ionized air rinser in your facilities can reduce water usage by several thousands gallons per year, in direct savings of operational costs and improvements in the environmental image of companies.
Faster Production Speeds
It always helps to increase the speed of any production line, and standing alone air rinsers help by speeding up the bottling process. These systems take even less time then water rinsing solutions, as the bottles do not need to be dried after rinsing. Removing the drying phase may reduce the total amount of time it takes to bottle. For example, a switch to an ionized air system can boost line speeds by as much as 30%, enabling more products to be produced in the same time.
Matches with Various Bottles
This is also where the second plus of ionized air rinse comes in - it's also as flexible as you want it to be. If your line processes glass, PET, or other plastic bottles of beverage your rinsers can adjust without limitations. That level of versatility comes in handy for getting products from one company to the next, especially for companies packaging multiple product lines using a range of bottle specifications, who may otherwise face downtime with line changeovers.
Lower Maintenance Costs
For most, unfortunately maintenance is an expensive and time-consuming aspect of running a bottling line. Ionized Air Rinsers are mechanically much less complicated than their water-based counterparts and do not rely on filters or pumps that need constant cleaning and replacing. This simplicity means fewer maintenance costs and reduced downtime. Plus, because there is no hardness of water or caustic chemicals, this ensures the machine lasts longer.
Improved Product Safety
When it comes to product safety, applicable to industries such as food and beverage or pharmaceuticals as contamination= bad thing, you want the best solution available and that is in place. Ionized air rinsers remove potential contaminants without the use of water, which can contain bacteria and other hazards. Using the dry rinsing method helps to keep the insides of each bottle sanitized so it will be safe for the fluid it will contain.
This is what you will get when you decide to get an ionized air rinser for packaging production line, IQF/Aseptic line or other bottling machine. With quicker production times, a decrease in resources used, and the ability to fit different bottle types, this technology is the new way for bottling needs. Ionized Air Rinser investing is not indeed a new idea in the production market.